OPG 5 HFZ Automatic Cleanliness Analysis Instrument
Product IntroductionThe automatic cleanliness analysis system developed and manufactured by Infilo Precision Technology (Suzhou) Co., Ltd. is an automatic scanning and analysis microscope. This

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Detailed introduction


Product Introduction

The automatic cleanliness analysis system developed and manufactured by Infilo Precision Technology (Suzhou) Co., Ltd. is an automatic scanning and analysis microscope. This equipment utilizes an automated polarization solution and features high efficiency, intelligence, and high precision. It is widely used in cleanliness testing for automotive parts, electronics, medical devices, optics, and other related fields.

Product Features

High Resolution: Uses a Japanese Olympus BX53M metallographic microscope as the main unit, providing high magnification, clear imaging, and a resolution of 1μm.

Automated Polarized Light System: Employs the latest automatic electric polarization (no manual switching between polarized/bright field required), with a one-button streamlined design for easy operation.

Automatic Scanning: One-button start for automatic scanning and analysis. Uses the latest seamless stitching technology to ensure the original appearance of particles without misalignment, providing a full-view scan image (not a scaled-down image). Allows for precise positioning and review of each particle, ensuring accurate identification.

Intelligent Focusing: Automatically identifies blurry images during scanning and automatically compensates for focus. The focusing method is superior to traditional multi-point focusing methods.

Technical Parameters

Detection Method

Automatic, single scan

Resolvable Particles

≥5um

Height Measurement

Standard

Detection Accuracy

Repeat scanning the filter membrane 10 times, particle count deviation less than 2%

 

Scanning calibration block, deviation less than 2pxl

Motorized Scanning Stage

XYZ three-axis

Polarized Light Source

Automatic

Particle Calibration Block

Standard

Supported Standards

ISO16232, VDA19.1, ISO4406, ISO4407, NAS1638 Customer-defined standards

Professional Cleanliness Analysis Software

Detection Content

Automatically detects and distinguishes particle types (metal, non-metal, fiber); Evaluation parameters (length, orthogonal width, area, maximum fiber length); Particle database management, graphical display by time period;

Calculates workpiece cleanliness code (CCC) according to standards ISO16232 / VDA19; Filter membrane coverage, data statistics, graphical visualization of particle data in monthly and annual reports


Automatic Grading

Software automatically judges the level


Report Output

Software automatically exports reports, report templates can be modified and customized, available in WORD and EXCEL formats, classified sizes can be sorted by particle length, width, and area in the report, and the results can be automatically judged as OK/NG


Particle Segmentation and Connection

Manual/automatic mode for modifying particles


Database

Data statistics, graphical monthly and annual reports of particle data, providing intuitive data for production process control. Large image display Bright field and polarized images displayed at 100% full view, allowing real-time observation of image stitching status, automatic ID positioning, and arbitrary viewing of particles and image details. Parameter display Displays current working status (observation method, magnification, light intensity, etc.) Other Stores scanned images of the entire filter membrane; stored filter membrane images can be retrieved at any time for re-analysis, and light intensity is automatically adjusted.

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