OPG C10 Automatic Cleanliness Extraction Equipment
Equipment IntroductionThe equipment features an integrated sheet metal and powder-coated design, offering an aesthetically pleasing appearance. The shape and color scheme can be customized according

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Detailed introduction

Equipment Introduction

The equipment features an integrated sheet metal and powder-coated design, offering an aesthetically pleasing appearance. The shape and color scheme can be customized according to customer requirements. It integrates pressure jet cleaning, flow rate cleaning, filter membrane sample preparation (particle extraction), online cleaning agent filtration and recycling, and circulating fine filtration, enabling automated pressure cleaning and particle contaminant filtration and sample preparation. Combined with a mirror-finished integrated cleaning and inspection chamber, it can promptly collect particulate contaminants from the surface of parts onto the filter membrane. The filter membrane sample is obtained immediately after cleaning, effectively reducing the residence time of particulate contaminants in the cleaning agent.


Core Functions and Features

• Intelligent Operation Design: Equipped with an intelligent touch screen, the logic is clear and the operation is convenient, allowing even users unfamiliar with cleanliness testing to quickly get started.

• Dual-Mode Pressure/Flow Rate Spray Cleaning: Washes parts with constant pressure or flow rate, supports nozzle replacement, uses a handheld spray gun + foot switch control, stable pressure and flow rate, reduces operator fatigue, and provides high cleaning efficiency.

• Tank Self-Spraying Function: Cleans the tank walls through nozzles inside the tank, can be activated according to set time or flow rate, quickly achieving a blank state or collecting residual contaminant particles.

• Three-Layer Filter Membrane Fixture: Drawer-type design, quick loading and unloading of membranes in 1 second, compatible with Φ47/50mm universal filter membranes, made of SUS304 material, standard with a three-layer filter holder, ensuring even distribution of impurities and convenient replacement.

• Online Real-Time Recycling and Filtration for Sample Preparation: The cleaning agent is automatically filtered and recycled through an online filter, eliminating the need for manual operation and promptly collecting particulate contaminants onto the detection filter membrane.

• Fine Filtration of Cleaning Agent: Integrated automatic precision filtration system ensures the cleanliness of the cleaning liquid, preventing self-contamination from affecting the test results. Cleanliness can be verified through the terminal filtration device.

• Automatic Liquid Addition and Drainage: 20L liquid storage tank capacity, supports automatic addition of cleaning liquid, and can be automatically drained using the drainage button when changing liquids, making operation worry-free.

• Auxiliary Lighting Configuration: Industrial-grade explosion-proof LED light, energy-saving, environmentally friendly, safe and reliable, with an IP67 protection rating.

Technical Parameters

Extraction Function

Pressure and Flow Rate Dual Mode

Optional Functions Rinsing, Ultrasonic Cleaning, Air Purging

Cleaning Tank Self-Cleaning

Automatic side wall spraying, quickly obtains blank values

Dimensions

Main body: 1200X900X2000mm

Cleaning Tank

700X600X800mm (Width*Depth*Height)

Cleaning Tank Material

304 Mirror Stainless Steel

Cleaning Machine Protective Door

Anti-static acrylic glass, electric control, arbitrary start and stop, door is washable

Pressure Cleaning

MAX 6bar, customizable for special requirements

Flow Rate Cleaning

MAX 10L/min, customizable for special requirements

Filter

Multi-stage series precision filter, accuracy 0.2 um

Filter Membrane Fixture

Suitable for filter membranes Φ47, 50mm, 304 stainless steel, 3-stage series, single-hand operation, 1-second clamping

Fluid System

Fluid piping: 316 stainless steel material, long lifespan

 

Drive pump: Real-time circulation and recovery, no air source required, good stability

 

Flow control uses the German IFM international brand, high precision

 

AirTAC control valves

 

Liquid storage tank: Standard 20L, customizable for special requirements

HMI Operating System

Uses German Siemens PLC

 

10-inch touch screen

 

Pressure tank liquid level alarm, emergency stop, filter element replacement alarm

 

Parameters that can be set include flushing pressure and cleaning liquid volume, flow rate, time, and programs can be downloaded and used at any time

Cleaning Control System

Foot pedal control for start and stop, stainless steel spray gun for flushing, conforms to international standards, standard grid frame included

Blank Value

Contaminant weight ≤ 0.3 mg, metal particles ≤ 100 μm

Cleaning fluid

Hydrocarbon solvent, water-based optional

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