Batch empowerment! Infiro's multiple cleanliness analysis systems have been installed at Tiburg, safeguarding the quality of core components for internal combustion engines.
Publication time:2023-10-12
In the context of the internal combustion engine industry's trend towards high efficiency and low emissions, the cleanliness of core moving parts such as piston rings and cylinder liners directly impacts engine wear, service life, and emission performance. The presence of impurities such as metal chips and hard particles seriously affects component fit accuracy and operational reliability, leading the industry to demand stringent standards for the accuracy and efficiency of cleanliness testing. As a leading global supplier of core internal combustion engine components, ATG (Teborg-Goetz) specializes in piston rings and cylinder liners, maintaining the top market share in China and exporting products to Europe, the Americas, Japan, and South Korea, supplying over 100 global OEMs including Volkswagen, General Motors, and Cummins. Recently, ATG purchased multiple sets of InfiniLux cleanliness analysis systems, comprehensively covering the core testing processes at all its production bases, thus establishing a robust quality control system for high-end manufacturing with professional testing solutions.
Exceptional product performance was a key consideration in ATG's bulk purchase. The InfiniLux cleanliness analysis system precisely meets the testing needs of internal combustion engine components, possessing three core advantages: Firstly, rigorous testing accuracy. Equipped with a high-magnification optical module and intelligent recognition algorithms, it can accurately capture tiny impurities larger than 5μm, effectively distinguishing between metal chips, quartz sand, and other hard particles and organic impurities. The testing error is controlled within 2%, and the data strictly conforms to internal combustion engine industry cleanliness standards such as JB/T 14615; Secondly, outstanding testing efficiency. Utilizing high-speed scanning and seamless stitching technology, the single-sample testing time is only 3 minutes, an improvement of more than 30% compared to similar equipment in the industry, perfectly matching ATG's multi-million unit production capacity and batch testing rhythm; Thirdly, wide adaptability. Testing parameters can be flexibly adjusted to precisely match the testing requirements of different specifications of piston rings and cylinder liners, providing unified standard support for quality control of multiple product categories.
A comprehensive and efficient service system is the key guarantee for winning bulk orders. To address Tiburg's needs for large-scale production and multi-site deployment, Infiro has assembled a dedicated service team and established a comprehensive response mechanism: In the initial stage, they respond to requests within 12 hours, conduct in-depth on-site investigations, and customize exclusive testing solutions based on the processing technology of piston rings and cylinder liners; in the intermediate stage, they implement simultaneous installation and debugging of multiple sets of equipment, committing to completing the entire equipment installation and commissioning within 48 hours, and providing one-on-one specialized training to ensure operators can quickly master the equipment; in the later stage, they provide a 24-hour technical support hotline and establish a regular inspection mechanism, ensuring a response to faults within 2 hours and resolution within 24 hours, comprehensively guaranteeing the stable and efficient operation of multiple sets of equipment.
This large-scale collaboration represents a significant breakthrough for Infiro's cleanliness analysis system in the field of core internal combustion engine components, fully demonstrating its product and service capabilities in precisely meeting the needs of large-scale manufacturing in the industry. In the future, Infiro will continue to focus on the pain points of cleanliness control in the internal combustion engine industry, iterating and upgrading its technology and services to provide efficient and reliable cleanliness solutions for more leading high-end manufacturing enterprises, contributing to the high-quality development of the internal combustion engine industry.